Lean first, then automation

Lean first, then automation

Producing products more efficiently in manufacturing processes is one of the keys to the success of any company. The combination of the Lean approach and automation offers a way to make manufacturing more efficient and cost-effective. If you want to streamline your business and simplify laborious processes, you should learn about lean and automation.

In this article, we'll look at how a lean approach and automation can help reduce component count and process steps. We'll also look at how to limit product variety and what to look for in standardization. Take this opportunity to streamline your manufacturing and increase your company's success!

What does Lean First mean?

A key principle in using lean and automation is to streamline manufacturing. Streamlining manufacturing starts with a "Lean First" approach, which focuses on optimizing every step of the process rather than quickly moving to automation.

First, make sure you know how many components are required to make your product. By reducing the number and the steps in the process, you can reduce the amount of work involved in the manufacturing process and minimize it to the essentials. In addition, you need to investigate how many different materials are used to create your product and whether you can simplify the design by using fewer types of materials. Finally, you should try to design all components to ensure their global availability.

What Are The Benefits Of Lean-First Automation?

There are many benefits to adopting a lean-first automation approach. One of the main benefits is that it reduces the number of parts and process steps, which can lead to significantly higher efficiency. This is done by eliminating product variety, evaluating how many different types of materials are used, and consolidating the design to use fewer types of materials.

In addition, standardization helps ensure that the parts used are available and do not have to be custom-made. Also, less material is wasted because prototypes or models are discarded, which helps reduce costs. With fewer parts and fewer process steps, overall manufacturing times are also reduced.

If automation is used strategically, resources can be freed up within production lines, allowing employees to focus on important tasks that require their specific skills. This can increase productivity, leaving more time for problem-solving and other tasks where human workers perform better compared to machines.

How do you reduce part counting?

Another step to being able to streamline your manufacturing is to reduce the part counting process. This can be accomplished by looking at the number of parts you need and thinking about how you can reduce it to a minimum number.

By combining parts or removing individual parts from multiple components, you can reduce the part count process and simplify the design of your product. However, you should be careful that the changes do not affect the reliability and availability of the product.

Lean and automation techniques can help here, too. Lean production, for example, allows you to eliminate unnecessary processes and eliminate productivity bottlenecks - which will ultimately have a positive impact on the parts-counting process.

How do you standardize a product?

Product designers try to optimize applications and costs, but not necessarily parts availability. However, by standardizing, you can reduce the cost of provisioning, building, and operating.

Standardization means you choose a single standard for materials, processes, and suppliers. This allows you to:

Reduce inventory, as spare parts can be sourced more quickly.

Increase the quality and avoid problems during manufacturing.

Manufacture components more easily, reducing production costs.

Simplify the introduction of new technologies in a unified framework.

To simplify product installation and maintenance due to simplified procedures.

Standardized processes ensure that your products can be designed more efficiently in the future - which in turn helps to

How to Eliminate Product Diversity?

One of the most effective ways to streamline your manufacturing is to reduce product diversity. Review how many different types of materials are used to make your product, and ask yourself if the design can be unified with fewer types of materials.

It's important to note that standardizing a particular product can not only lower the price but also improve parts availability. When the parts on a production line are standardized, it allows for greater clarity and scalability of the process. This greatly improves the quality and efficiency of the manufacturing process.

In addition, an end-to-end engineering process helps design the parts of the production line and makes it possible to connect different components together, creating a process where all c

Conclusion: Why lean first and automation are important.

So why do lean and automation go together now? Well, both offer you the opportunity to make your production more efficient while reducing costs and increasing the quality of your output.

The good news is that Lean techniques can be applied before and during the automation process. With lean, you can reduce the number of parts and process steps, eliminate product variety, and standardize product design. These measures not only reduce cost and complexity but also help you automate processes more effectively. By automating processes that have already been optimized using lean techniques, you can get the most benefit from your automation efforts.


When considering lean and automation for your manufacturing process, the key is to simplify. Start by reducing the number of parts, eliminating product variety, and standardizing parts. Automation is an important tool, but while it can save resources, it also requires an understanding of the overall process and associated costs. By following these steps, you can become more efficient and cost-effective, and better prepared to compete in the global marketplace. So ask yourself: Are lean and automation the right solution to optimize your manufacturing process?

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