Standardising quality assurance in manufacturing

Standardising quality assurance in manufacturing

Standardised quality assurance (QA) procedures ensure that products meet necessary requirements and are free of defects, preventing customer dissatisfaction.

Quality assurance (QA) procedures are a systematic way to establish and maintain standards for manufacturing reliable products and services. By standardising QA procedures, workers can access a system that shows them how to complete certain tasks to avoid errors on the production floor. QA methods can be categorised into three types, which are explained in the table below.

Types of QA methods:

Stress testing:

Stress testing is the process of applying extreme conditions to a product to see how it performs. The purpose of stress testing is to identify any deficiencies in the product's design or manufacturing.

Statistical process control (SPC):

SPC is a statistical method to monitor product quality during production. Data is collected in real time and plotted on a graph with predetermined limits to identify deviations from the norm.

Standardising quality assurance procedures:

  1. Define organisational goals. Make sure employees know how their individual goals relate to the organisation's goals. This will boost worker confidence and production efficiency.
  2. Identify your customer base. Know your customer so you can create products and services that they value.
  3. Gather customer feedback. Get feedback from customers to identify and resolve product issues before they become critical problems.
  4. Strive for continuous improvement. Use customer feedback to improve your quality assurance process. This could include customer service training, changes to production processes, or improvements to products or services.
  5. Measure your results. It's important to measure the results of your quality assurance program so you can see what's working and what's not.

The benefits of QA procedures in manufacturing:

Cost-effectiveness: Quality assurance (QA) can help manufacturers save money by preventing quality product issues before they hit the market. For example, manufacturers may not have to worry about scrapped parts, product returns, or other expenses due to poor-quality goods.

Greater workplace efficiency: QA can help manufacturers improve workplace efficiency by reducing the number of product deficiencies. This is because fewer resources are needed to produce quality products when there are processes in place to support QA procedures.

Enhanced customer satisfaction: QA can help manufacturers improve customer satisfaction by ensuring that customers receive quality products in a timely manner. When there are fewer product malfunctions, customers are more likely to be satisfied with their purchases and keep coming back for more.

In conclusion, QA can help manufacturers save money, improve workplace efficiency, and enhance customer satisfaction. This makes it a valuable tool for any manufacturing organisation.

The role of Stryza:

Stryza's role in standardising QA procedures can be summarised as follows:

  1. Data centralization: Stryza provides a centralised repository for storing all QA data, including test results, inspection reports, and feedback from workers. This data can be easily accessed by all authorised users, which helps to ensure that everyone is working from the same information.
  2. Task automation: Stryza provides tools for automating QA tasks, such as scheduling inspections, generating reports, and tracking corrective actions. This helps to free up workers' time so that they can focus on more value-added activities.
  3. Collaboration: Stryza provides a platform for collaboration between workers, managers, and other stakeholders. This helps to ensure that everyone is aware of the latest QA requirements and that any issues are quickly identified and resolved.

Learn how you can easily improve your production

Book a free demo of our application and see how it can take your manufacturing operations to the next level.

stryza in action at customer 7stryza in action at customer 8